In Weihai, Shandong, the fish meal industry stands as a vital economic pillar facing intensifying market competition. Amidst this landscape, enterprises are increasingly seeking high-efficiency, eco-friendly, and cost-effective energy solutions. Enter ZOZEN Boiler's three-drum biomass steam boiler, making a significant impact by paving a new development path for local fish meal businesses.

ZOZEN three-drum biomass steam boiler

ZOZEN Three-Drum Biomass Steam Boiler: Pioneering a New Development Path for Fish Meal Enterprises

Energy consumption in fish meal production processes constitutes a major portion of operational costs. Previously reliant on gas-fired boilers, many Weihai fish meal enterprises faced exorbitant operational expenses, hindering their growth prospects. In contrast, ZOZEN's three-drum biomass steam boilers demonstrate a distinct advantage in fuel cost control. Through practical production validation, these boilers can slash operating costs by 30% to 40% compared to gas-fired counterparts.

Such remarkable outcomes stem from ZOZEN Boiler's relentless focus on technological innovation. The unique design of ZOZEN's three-drum biomass steam boilers incorporates a novel three-drum structure, featuring two small drums cleverly arranged below the convection tube bundle in an "A" layout. This design facilitates the smooth discharge of ash generated from biomass combustion to the lower end of the convection tube bundle, significantly reducing internal ash accumulation and maintenance costs. Additionally, the furnace chamber utilizes a densely arranged water-cooled wall tube structure, coupled with a customized boiler system, substantially increasing radiant heating surface area. Achieving thermal efficiency surpassing 88%, 10% higher than standard biomass boilers, ZOZEN's boilers markedly reduce fuel consumption. Through deep collaboration with Shanghai Jiao Tong University, ZOZEN's biomass boilers have evolved to the fourth generation of products.

Yongshun Fish Meal Factory Implements a 15-Ton Ashless Biomass Boiler

Taking Shandong Yongshun Fish Meal Factory as an example, the adoption of a 15-ton three-drum ashless biomass boiler enables the production of up to 5.8 tons of steam per ton of biomass pellets. By transitioning away from liquefied natural gas, the enterprise has achieved substantial cost reductions. Furthermore, ZOZEN's team meticulously crafted a condensate water recovery system tailored to the company's needs, enhancing thermal efficiency, conserving water resources, reducing energy waste, and lowering operating costs.

Haiqing Marine Biotechnology: One-Third Reduction in Operating Costs

In terms of labor cost control, ZOZEN's three-drum biomass steam boilers excel. These boilers boast high automation, featuring functions such as automatic feeding, ash blowing, and slag discharge, minimizing manual intervention, enhancing boiler operational stability, and resolving long-standing issues in the fish meal industry related to labor-intensive ash cleaning processes and frequent shutdowns due to cleaning tasks.

Haiqing Marine Biotechnology is a beneficiary of this technological innovation. Transitioning from natural gas boilers to ashless biomass boilers with condensate water recovery systems, the company has witnessed steam production of 5.5 tons per ton of biomass pellets, anticipating a one-third reduction in operating costs. Similarly, Baoli Biotechnology has made astute choices in energy upgrades, achieving a 40% reduction in production costs per cubic calculation after adopting ZOZEN's biomass boilers.

Baoli Biotechnology: 40% Reduction in Production Costs

From pre-sales planning and installation to post-sales maintenance, ZOZEN Boiler provides clients with professional technical support at every stage. With ample spare parts reserves, professional operator training, remote diagnostics, and on-site services, ZOZEN ensures that boilers operate efficiently and stably over the long term.

In the Weihai fish meal industry, ZOZEN's three-drum biomass steam boilers, leveraging significant advantages in fuel costs, technological innovation, fuel adaptability, labor, and maintenance costs, are driving enterprises towards green and efficient development. ZOZEN Boiler has emerged as a key force propelling the transformation and upgrade of the local fish meal industry, leading the charge in sustainability and progress.