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Exploring 40-Ton Horizontal Biomass Steam Boiler in General Rubber Thailand Factory

General Rubber Thailand Factory, since its inception in 2019, has not only achieved an annual production capacity of 7.3 million sets of various tires but has also expanded its capabilities to produce 16 million sets of semi-steel radial tires and 1.3 million units of all-steel radial tires through technological innovations and capacity expansions. Steam boilers are vital in the rubber and tire industry, playing crucial roles in processes like vulcanization, drying, curing, and thermal energy provision.


The DZL series 40-ton horizontal biomass steam boiler from ZOZEN Boiler has provided robust support to the operations at General Rubber Thailand Factory. Featuring broad fuel adaptability—suitable for biomass pellets, rice husks, wood chips, corn cobs, and sawdust—the boiler ensures thorough fuel combustion thanks to ZOZEN's design of a chain grate and independent air chambers. This design not only reduces carbon emissions significantly, aligning with global environmental trends but also boasts an impressive thermal efficiency of up to 87.5%, thereby enhancing energy utilization and reducing production costs.


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DZL series 40-ton horizontal biomass steam boiler


This collaboration between ZOZEN Boiler and General Rubber Thailand Factory marks a pivotal upgrade for the Thai rubber industry and stands as another successful overseas venture for ZOZEN Boiler.


The third-generation DZL series 40-ton horizontal biomass steam boiler, comprising three boiler drums, is a water tube boiler independently developed by ZOZEN Boiler with proprietary knowledge. The boiler adopts an assembly structure, with the upper and lower parts forming the main body and combustion equipment, respectively. The front of the boiler body is encircled by water walls, connected to the boiler drum above and the collection box below, creating a combustion chamber to absorb radiant heat from the furnace. Between the upper and lower boiler drums, there are convection tube bundles where the fuel burns in the furnace, with the high-temperature flue gas sweeping across the convection tube bundle surfaces horizontally before entering the economizer and finally the dust collector, then being expelled through the chimney.


Wuxi ZOZEN Boiler Co., Ltd. is a designated manufacturer of boilers and pressure vessels approved by the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China. ZOZEN Boiler holds Class A boiler manufacturing licenses, D1D2 pressure vessel manufacturing licenses, American ASME standard "S" (power boilers), "U" (pressure vessels) stamps, and has comprehensively passed the ISO9001:2015 international quality system certification. To drive continuous innovation in core technologies and products and enhance core competitiveness further, ZOZEN Boiler has established close collaborations with universities and research institutes such as Xi'an Jiaotong University and Shanghai Jiaotong University, building a comprehensive R&D system.


With over thirty years of boiler manufacturing expertise, ZOZEN Boiler now offers a wide range of boiler types and specifications, including gas boilers, biomass boilers, such as 40-ton horizontal biomass steam boiler, coal-fired boilers, circulating fluidized bed boilers, thermal oil boilers, among others, widely applied across industries such as chemicals, food, brewing, heating, papermaking, printing, dyeing, and rubber. With advanced production process equipment in the industrial boiler sector, including high-speed CNC flat drilling machines, CNC drum drilling machines, robotic welding equipment, 3D laser cutting machines, among others, ZOZEN Boiler is well-equipped to meet customer demands promptly.


This strategic partnership on 40-ton horizontal biomass steam boiler between ZOZEN Boiler and General Rubber Thailand Factory underscores ZOZEN's commitment to providing cutting-edge solutions in the biomass boiler industry, supporting sustainable practices and driving operational efficiency for global clients.


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