As a well-known brand in the boiler industry, ZOZEN Boiler, with its outstanding performance in energy conservation, became the gas-fired boiler supplier of Meijer International, a leading PVC flooring manufacturer in Asia to help Meijer International set an sample of high-quality PVC flooring production for enterprises around the world.

ZOZEN gas-fired boiler is operating at Jiangsu Yuhang Board

Meijer International is a Taiwan-funded enterprise with nearly 40 years of professional experience in the production of PVC flooring. In 2002, it built the production base in Dongguan and established Dongguan Meizhe Plastic Products Co., Ltd. The company has advanced R&D and manufacturing experience and automatic production equipment, whose products are sold well in Europe, the United States, Japan and other countries due to their good quality, safety and complete functionality.

Meijer International also develops a new type of energy-saving and eco-friendly decoration material - PVC flooring. It uses natural marble powders to form a solid base layer with a high-density and high-fiber network structure. Its surface is covered with super abrasion-resistant polymer PVC layers. Its production undergoes hundreds of processes, among which the shaping, filming and other processes need sufficient heat supply, so industrial boilers are the primary equipment of the company’s automatic production line.

In order to actively respond to the environmental protection policy, Dongguan Meizhe factory decided to introduce a batch of new eco-friendly boilers to meet the production demands. The gas-fired boiler which uses natural gas as the fuel became the primary choice due to its high combustion efficiency and low pollution. However, a large amount of steam required in the PVC flooring production made the operating costs a considerable expense, so ZOZEN provided the company with a more cost-effective boiler solution.

ZOZEN gas-fired boiler is operating at Dongguan Meizhe factory with high efficiency

The solution adopts ZOZEN Energy Efficiency Star product - WNS series gas-fired boiler. This type of boiler adopts the large-diameter corrugated furnace and high-efficiency heat transfer component - threaded smoke tube to ensure the large heat transfer surface and sufficient space for the fuel combustion. Meanwhile, with the advanced low-NOx burner, it can ensure the sufficient combustion of the gas fuel with fewer harmful substances. Therefore, it is an ideal choice of small-tonnage boiler for enterprises.

In addition, the exhaust gas temperature is an important factor to check the energy-saving performance of the boiler. According to the actual working conditions of different users, ZOZEN installs the waste heat recovery devices such as the economizer, condenser and air preheater at the boiler tail to effectively utilize the heat energy in the exhaust gas and make the boiler thermal efficiency reach 98% and above. It is also worth noting that 60℃ is a reasonable exhaust temperature according to market standards.

The high-quality steam generated by ZOZEN gas-fired boilers is transferred to the workshops of Dongguan Meizhe

According to the actual steam demands of Dongguan Meizhe factory, the whole heating system adopted the cooperation mode of 4 sets of gas-fired boilers to meet the steam demands at different working periods and further save the boiler operating costs.