Introduction:

Happy Alliance (M) Sdn Bhd established in 1996, has emerged as a globally competitive manufacturer of coconut-based products. As the demand for coconut-based products grew, Joy Alliance expanded its production capacity, resulting in an increased need for steam during the manufacturing process. To ensure a reliable heat source for the production of various coconut-based food items, the company's leadership decided to procure efficient and energy-saving ZOZEN 4-ton biomass fired steam boiler.

Collaboration and Selection of ZOZEN Boiler:

Joy Alliance recognized the importance of partnering with a reputable boiler manufacturer and selected ZOZEN 4-ton biomass fired steam boiler for its expertise and track record. ZOZEN Boiler's extensive experience in 4-ton biomass fired steam boiler systems made it the ideal choice for Joy Alliance. The collaboration between the two companies aimed to establish a robust and sustainable solution for combating the challenges posed by the production of coconut-based food products.

Utilizing High-Value Coconut Shells as Fuel:

Coconut gel, a chewy jelly-like food product, is produced through the fermentation of coconut water. Consequently, a substantial amount of coconut shells is generated as a byproduct during the manufacturing process. Given the high calorific value of coconut shells, they can be directly used as a fuel source in the boiler, resulting in significant fuel cost savings for Joy Alliance. Additionally, this approach promotes the development of a circular economy by effectively utilizing a waste material and reducing environmental impact.

ZOZEN 4-ton biomass fired steam boiler

Customized 4-ton biomass fired steam boiler Solution:

Understanding Joy Alliance's specific requirements, ZOZEN Boiler designed a tailored solution using the DZL series biomass boiler system. Taking into account the fuel characteristics of coconut shells, the internal structure of the boiler was optimized to enhance fuel combustion efficiency and address issues such as coking, wear, arching before combustion, and fuel hopper problems. Furthermore, 4-ton biomass fired steam boiler is equipped with segmented air chambers and adjustable wind devices in the lower grate section to achieve precise air distribution, meeting the airflow requirements for coconut shell combustion in different stages. The factory-assembled nature of the DZL series boilers not only facilitates transportation but also significantly reduces infrastructure investments and shortens project construction time.

Conclusion:

The collaboration between Joy Alliance and ZOZEN Boiler has proven to be a successful partnership in the food industry. By leveraging the high calorific value of coconut shells as a direct fuel source, Joy Alliance has not only achieved substantial fuel cost savings but also contributed to the development of a circular economy. ZOZEN Boiler's customized 4-ton biomass fired steam boiler has provided reliable heat sources for the production of coconut-based food products, offering improved combustion efficiency and effectively addressing various operational challenges. The use of biomass-fired boilers, such as the 4-ton biomass fired steam boiler, has demonstrated the potential for sustainable and eco-friendly practices in the food industry, setting an example for other companies to follow.